CUSTOM-MADE TECHNICAL FOAMS

Organise, protect and keep track of your tools with OPT-I-STORE®

Metzler’s custom-made OPT-I-STORE® technical foams enable the implementation of 5S visually, improve organisation at workstations and protect tools, instruments and components.
Each solution is custom-designed according to the available space, the items to be organised and the conditions of use.

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See OPT-I-STORE® in action

Immediate visual control

Less time spent searching

Tool protection

Bespoke solutions

How much time do you waste searching for tools?

Poor organisation, difficulty identifying missing items, and damage during storage or transport can directly affect productivity. A clear, standardised layout enables faster, safer and more controlled working.

Time wasted

Searching for tools or checking whether any items are missing disrupts workflow and creates unproductive downtime.

Lack of control

When each tool does not have a designated location, it becomes more difficult to identify losses, oversights or missing items.

Risk of damage

Tools, instruments and components can be damaged by impacts, vibrations or contact between parts.

Disorganisation

Workstations without a standardised layout make it more difficult to implement and maintain 5S.

Inadequate transport

Insufficient protection during transport can cause items to shift, resulting in damage and material loss.

THE SOLUTION

Metzler OPT-I-STORE® technical foams

OPT-I-STORE® enable the creation of custom inserts to organise and protect tools, measuring instruments, components and work equipment.

Each item is placed in a designated position, making it easier to identify, use and return.

The foams can be adapted to drawers, trolleys, cabinets, cases, packaging and production workstations.

Visual and effective implementation of the 5S methodology.

Immediate detection of missing tools.

Reduced search time.

Protection against impacts and movement.

Standardisation of workstations, trolleys and cases.

Customisation of dimensions, colours and identification markings.

Operator transporting tools organised in a custom-made technical foam tray

DISCOVER HOW IT IS MADE

OPT-I-STORE® in action

Discover how custom solutions are designed and manufactured to organise, protect and transport tools, instruments and components.

Applications

A solution for every need

Tool drawer organised with custom-made OPT-I-STORE technical foam

Tool drawers and trolleys

Organise hand tools, assembly tools and maintenance equipment in drawers, trolleys and cabinets.

Maintenance case equipped with custom foam for tools and components

Maintenance and instrumentation cases

Protect instruments, portable equipment and intervention kits during storage and transport.

Operator holding a custom foam tray with measuring instruments

Measurement and control equipment

Keep callipers, micrometers, dial indicators and other instruments properly protected and easy to locate.

Metal components protected in custom packaging foam

Production components

Organise parts, components, samples and items used in manufacturing or quality control processes.

Electronic equipment and accessories organised in custom-made technical foam

Custom kits and sets

Prepare complete sets for maintenance, assembly, inspection or technical support operations.

Case with multiple layers of custom foam for organising tools

Reusable transport and packaging

Protect tools and components during internal transport, shipping or off-site operations.

How do we work?

From your idea to a ready-to-use solution

1: You send us the information

You can send us photographs, dimensions, drawings, CAD files or a description of the items you wish to organise.

2: We design the layout

We assess the application and determine the most suitable position for each tool or component.

3: We manufacture the foam

The solution is custom-manufactured according to the specified layout, materials and finishes.

4: Receive your ready-to-use solution

The foam is supplied ready for installation in the corresponding drawer, trolley, case or workstation.

Configurator for designing the layout of custom-made technical foam

Identify any missing tool at a glance

The contrasting colour makes it immediately clear when a tool is not in its designated position.

Shall we get started?

Our team will assess your application and help you define a solution tailored to your tools, components and working conditions.

Frequently asked questions about OPT-I-STORE® foams

What are OPT-I-STORE® custom-made technical foams?

OPT-I-STORE® is a Metzler solution for organising and protecting tools, measuring instruments and components using custom-made inserts.
Each item has a designated position, making it easier to identify, use and return.

What applications can they be used for?

The foams can be adapted to different environments and requirements, such as:
Tool drawers and trolleys.
Maintenance cases and carrying cases.
Cabinets and workstations.
Measurement and control instruments.
Production components.
Assembly or intervention kits.
Packaging and transport solutions.

What information is required to design custom-made foam?

To assess the application, you can send us:
Photographs of the tools or components.
Dimensions of the drawer, trolley, case or available space.
Drawings or CAD files.
Approximate quantity and layout of the items.
Colour, identification or protection requirements.
Our team will advise you of any additional information required for each project.

Can different colours be used?

Yes. Different layers and colours can be combined to improve visual control.
For example, a contrasting lower layer makes it immediately clear if a tool or component is missing.

Can text, references or logos be added?

Yes. Depending on the project requirements, identification markings, references, symbols, tool names or logos can be incorporated. This facilitates standardisation and makes each position easier to identify.