AIWA: Durawood
Plates for part protection, kitting and internal logistics
In Arsam we design and implement complete solutions with Durawoodfrom simple protective plates to Inserts, dividers, kit-boxes and line pallets as a measure, integrated into your projects of lean manufacturing and material flow improvement.
Durawood is an extruded, double-foamed board and square log shaped product. The main raw material (ingredient) is polyethylene (PE). Is 100 % recyclable and replaces wood, cellular plastic or rubber in applications where parts need to be protected, kitting optimised and the durability of line-side containers and pallets improved.
Durawood plates for parts protection
The Durawood plates are used as support and protection surface Behind the scenes, containers and component transport trolleys. Its foamed structure absorbs impacts without chipping or marking the part, and can be custom-machined with specific drills, recesses or housings.
Durawood ESD
Durawood ESD is the conductive version of Durawood synthetic timber, designed for applications where it is necessary to prevent electrostatic discharge (ESD), such as electronic components, automotive electronic modules, or sensitive equipment. It allows the manufacture of ESD line inserts, separators, trays and pallets which combine mechanical protection of the part with static electricity control in the flow of materials.
Durawood inserts, dividers and dunnage
From the Durawood sheet, it is possible to design Inserts, dividers, supports and dunnage that fit precisely with the geometry of each reference. This minimises knocks and scrapes during internal transport, speeds up picking, and improves ergonomics during loading and unloading operations.
Durawood boxes, kit-boxes, and line pallets
Combining plates, reinforcements and machining, Durawood allows the manufacture of returnable crates, kit-boxes and standard pallets very robust yet lightweight, ideal for projects lean manufacturing. Compared to solutions made of wood or corrugated plastic, they offer a much longer service life and reduce maintenance and replacement costs.
Competitive advantages of Durawood compared to other materials
Durawood Material Properties
Main Physical and mechanical properties of Durawood, according to tests carried out under ISO and JIS standards:
| Property | ISO Method | JIS Method | Unit | Durawood |
|---|---|---|---|---|
| Density | ISO 845 | JIS K7222 | g/cm³ | 0,51 |
| Water absorption | ISO 62 | JIS K7209 | % | 0,22 |
| Bending Strength | ISO 1209-2 | JIS K7221-2 | MPa | 10,8 |
| Bending Young's modulus | ISO 1209-2 | JIS K7221-2 | MPa | 644 |
| Compressive strength (10% deformation) | ISO 844 | JIS K7220 | MPa | 32,9 |
| Unnotched Charpy impact | ISO 179-1 | JIS K7111-1 | kJ/m² | 11,841 |
| Charpy impact notch | ISO 179-1 | JIS K7111-1 | kJ/m² | 4,684 |
| Abrasion Index | ISO 9352 | JIS K7204 | g | 0,009 |
| Thermal expansion coefficient (23 ºC – 60 ºC) | ISO 11359-2 | JIS K7187 | °C | 1.26 × 10⁻⁴ |
In summary, Durawood combines low density with good mechanical strength, low abrasion index and a controlled expansion coefficient, which makes it very suitable for parts protection and internal logistics applications.
About AIWA and Durawood
AIWA is a Japanese manufacturer of technical plastics specialising in extrusion, with over four decades of experience supplying solutions to the automotive, aerospace, transport and logistics industries. Their flagship product is the Durawood plastic plank, a lightweight and resistant synthetic wood developed to protect parts during manufacturing and transport processes.
Durawood It is a Extruded foamed polyethylene board (PE) with reduced density, high impact resistance and excellent performance across a wide temperature range. It is used as Protector and support material in containers, racks, kitting trolleys, line pallets and surface coverings where knocks and scratches are not permitted.
Thanks to your Low water absorption, resistance to oils and ease of machining (cutting, drilling, threading, screwing), Durawood easily adapts to complex geometric parts and withstands the intensive use typical of the automotive and other industrial sectors.
FAQ – Frequently Asked Questions about Durawood
What is AIWA's Durawood?
Durawood is a synthetic wood manufactured by AIWA From extruded foam polyethylene. It is supplied in lightweight yet very strong sheets and blocks, designed for protecting parts, lining containers, and manufacturing kitting elements and line pallets in industrial environments.
What are the advantages of Durawood compared to wood or cellular plastic?
Unlike wood, Durawood does not splinter or absorb moisture, and maintains its properties for longer. Compared to cellular plastic, it offers Greater resistance to impact and compression, as well as a more stable surface for machining specific housings and supports. All of this reduces damage to parts and maintenance costs for containers and pallets.
In what applications is Durawood used?
Durawood is used as Protective and supportive material in returnable containers, racks, kitting trolleys, line pallets and special boxes for automotive, logistics, the food industry, warehouses and cold stores. It is also used as Wall cladding and impact zones to prevent knocks and scratches during installation.
Can Durawood be machined to fit specific parts?
Yes. Durawood is a very ductile material that can Cut, drill, mill and screw with standard tools. This allows for the creation of custom inserts, dividers, housings and profiles following the contour of each piece, which improves hold and minimises jolts during internal transport.
Is Durawood water, oil, and extreme temperature resistant?
Durawood has a very low water absorption and it is resistant to oils, greases and many common chemicals found on site. Furthermore, it maintains its performance over a wide temperature range, making it suitable for Cold rooms, food warehouses, and demanding industrial environments.
Is Durawood recyclable and sustainable?
Yes. Durawood is a material 100 % recyclable AIWA is developing versions that incorporate recycled material from wrappings and other industrial plastic waste. This allows for the design of returnable kitting and packaging projects with a lower environmental impact.
How can Suministros Arsam help me implement Durawood in my plant?
In Arsam We analyse your material flows, part types, and current damage or ergonomic issues. From there, we design Bespoke solutions with Durawood (inserts, separators, kit boxes, line pallets, protective panels, etc.), we coordinate manufacturing and support you during commissioning and continuous improvement.